Potting Dispensing Equipment – Michael Engineering https://www.michaelengineering.com/product-category/dispensing-applications/potting-dispensing/ Fri, 13 Mar 2026 18:33:52 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 https://www.michaelengineering.com/wp-content/uploads/2025/04/logo5-64x64.png Potting Dispensing Equipment – Michael Engineering https://www.michaelengineering.com/product-category/dispensing-applications/potting-dispensing/ 32 32 Sub Compact Perfect Flow https://www.michaelengineering.com/product/sub-compact-perfect-flow/ Thu, 25 Apr 2024 19:57:17 +0000 http://localhost:8080/?post_type=product&p=3875 Double acting performance in a smaller package. Air powered with adjustable ratios. Dispense up to 6 lb/min of accurately mixed resin.

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Sub Compact Perfect Flow: Compact Meter Mix Dispense System with Big Machine Features

When to Choose Sub Compact Perfect Flow: Ideal for applications requiring continuous output of up to 6 lbs/min dispensing low viscosity materials. The Sub Compact Perfect Flow, powered by an air cylinder and double acting piston pumps, delivers precisely proportioned materials to a static mixer where they are blended and dispensed. This system is perfect for operations that require a reliable, pneumatic solution without the need for electrical power, making it suitable for filling small, delicate parts or handling moisture-sensitive materials.

Sub Compact Perfect Flow Features:

  • Dispensing Capability: Capable of delivering up to 6 lbs per minute with a low viscosity material. The system automatically pumps as long as the run switch is pressed, ensuring consistent material delivery.
  • Material Compatibility: Specifically designed for low viscosity and moisture-sensitive materials, utilizing abrasive resistant, piston pumps with hardened parts and wear take up seals for extended durability.
  • Standard Features: Comes with nine-foot hoses and a mixer gun. Includes hardened piston pumps and wet cups to protect pistons from damage caused by moisture-sensitive materials. Operates without electricity, using pneumatic controls for all operations.
  • Control Options: Features simple pneumatic controls with options for a pneumatic thumb control or foot switch.
  • Options: A variety of options are available, including shot size controller, dispensing guns with shut off, snuff back or dynamic mixing features; reservoir heaters, mixer manifold mounted on the machine, reservoirs ranging from 2½ gallons to 8 gallons, agitators, vacuum reservoirs, and drum feed options.

Specifications for Sub Compact Perfect Flow:

  • Ratio Adjustment: Comes preset within one of four ratio ranges, fully adjustable within that range to suit specific application needs.
  • Maintenance: Daily cleanup is straightforward—simply remove the static mixer, wipe and cap the manifold.
  • Additional Features: The system includes a variety of spare parts and provides easy access to technical support to ensure optimal performance.

Why Choose Sub Compact Perfect Flow? The Sub Compact Perfect Flow system is designed for high efficiency in applications that require continuous, precise dispensing of low viscosity materials. It offers big machine features in a compact size, making it an excellent choice for both large and delicate part production where electrical power is not preferable or available.

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]]> Robotic Application Systems https://www.michaelengineering.com/product/robotic-automatic-application-systems/ Tue, 13 Feb 2024 17:24:31 +0000 http://localhost:8080/?post_type=product&p=2895 Automated Dispensing

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]]> Elevate Your Production with Automation

Why Choose a Robotic Dispenser?

Robotic dispensing is perfect for high volume production environments that have precise application demands. Adding automation can eliminate repetitive work leaving your staff free to do more valuable tasks. 

Examples

  • Potting large numbers of electrical components 
  • Accurately Laying beads of adhesive or sealant on sensitive parts 

Automated equipment provides

  • Fast automated production without adding staff
  • Neat clean repeatable parts  

Benefits of Our Robots

  • Over 50 years of material dispensing experience means we understand the demands of the process and what it takes to design equipment to reliably get the job done 
  • Extensive design, programming, and manufacturing capability in house 
  • We will work with you to provide an integrated solution to increase your production efficiency 

Fully Customizable Solutions

Robots

  • Simple single axis slides 
  • Simple rotary tables, and turn tables with positioning 
  • Epson SCARA 3+1 axis robot  
  • Epson 6 axis robots 

Enclosures

  • Works cells are customized to meet the needs of the project 
  • Fully enclosed
  • Light curtain enclosure for operator access
  • Doors with safety interlock  

Part Management

  • Single part with operator feed 
  • Turn table 
  • Carousel with multiple part positions  
  • Powered and unpowered conveyor systems 
  • Robotic part handling: 
    • Suction cups 
    • Part grippers 
    • Custom end of arm tooling 

Other Options

  • Vision guided robotics  
  • Vision guided part inspection  
  • Custom solutions can be engineered into the system depending on customer needs  

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]]> Compact Perfect Flow https://www.michaelengineering.com/product/compact-perfect-flow/ Mon, 12 Feb 2024 13:45:22 +0000 http://localhost:8080/?post_type=product&p=2785 Excellent for high-output applications. Double acting pumps. This machine can output up to 20 lbs/min. Air-powered, two or three-part mixing system with multiple options. Dispense up to 1 gal/min of accurately mixed resins. Adjustable ratios. Air or hydraulic power is available.

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Industrial Two Part Dispensing System in a Compact Footprint

When to choose the Compact Perfect Flow: Designed for high-volume, continuous production, the Compact Perfect Flow series excels in demanding industrial environments. Whether potting, casting large parts, resin infusion, roll-coating, finger jointing, adhesive application, or resin transfer molding, this system ensures efficient operation over multiple shifts. The Compact Perfect Flow is particularly effective for applications involving paste materials, such as adhesive bonding, hard point filling, or wood patching. It’s the go-to system for handling high viscosity materials that do not self-level, making it indispensable for projects requiring precise control and continuous delivery.

Compact Perfect Flow for Paste:

  • Key Features: Tailored for paste applications, equipped with Ram Feed Pumps to handle very high viscosities.
  • Dispensing Capability: Delivers material with double acting pumps for high output, with flow rates up to 20 lbs./min, adjustable to suit the task.
  • Material Compatibility: Ideal for Epoxy, Urethane, Silicone, Methacrylate, and more.
  • Options: Includes Snuff Back Gun, Electronic Shot Size Control, and Heaters for maintaining optimal material viscosity.

Standard Compact Perfect Flow:

  • Versatility: Can dispense a wide range of viscosities up to 50,000cps, suitable for a variety of materials including acid catalyst wood adhesives, polyester resins, or methacrylate adhesives. Capable of large part production.
  • High Output: Provides continuous output with options for electric/hydraulic power to prevent freezing in pneumatic equipment during large part production.
  • Control Options: Features pneumatic controls, with options for an electronic shot size controller, manual thumb button, or automated machine interface.

Specifications for Both Configurations:

  • Ratio Adjustment: Easy slide mechanism allowing ratio adjustments from 1:100 to 1:1.
  • Standard Features: Feeds from reservoirs, drums, or totes using standard disposable static mixers. All controls are pneumatic, ensuring reliable operation without the need for electricity, though electric/hydraulic power options are available.
  • Options: Extensive options including Ram Supply Pumps for paste materials, Snuff Back Gun, Electronic Shot Size Control, Heaters, Agitators, Carts, Drum Racks, Tote Stands, Vacuum Degassing Tanks, and Supply Pumps.

Why Choose Compact Perfect Flow? The Compact Perfect Flow systems are built for the challenges of high-volume production where precision and reliability are paramount. Offering versatility for both standard and paste materials, these systems ensure optimal performance in a wide range of industrial applications. Whether dealing with large parts, complex adhesive applications, or high viscosity materials, the Compact Perfect Flow delivers continuous, controlled dispensing for superior production efficiency.

 

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]]> Pro Meter https://www.michaelengineering.com/product/pro-meter/ Fri, 09 Feb 2024 15:30:29 +0000 http://localhost:8080/?post_type=product&p=2763 Air-powered, single acting, two or three-part mixing system with multiple options. Adjustable ratios. Dispense up to 1 gal/min of accurately mixed resins.

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]]> Pro Meter: Industrial Dispensing Solution

When to Choose the Pro Meter: Ideal for a broad spectrum of applications, the Pro Meter shines in casting, potting, laminating, coil impregnation, filter end capping, vacuum casting, and potting scenarios. It’s the perfect fit for large parts or situations requiring high flow rates, offering unparalleled versatility with an output of 1 gallon per minute for low viscosity materials. Notably efficient with abrasive fillers and less-than-clean materials, the Pro Meter tackles challenging ratios and complex material mixes with ease, making it a preferred choice for a wide range of industrial dispensing needs.

Specifications:

  • Type: Compact, industrial-grade dispensing machine, available in pneumatically operated configurations.
  • Dispensing Capability: Adjustable gentle flow up to 1 gallon of mixed material per minute.
  • Ratio Adjustment: Sliding ratio adjustment block allows for precise control, offering ratios from 2:100 to 100:100.
  • Material Compatibility: Capable of handling materials with viscosities from 1cps to over 200,000cps+, provided they are self-leveling.
  • Standard Features: Delivery through either 8 or 13-gallon day tanks, with options for 55-gallon drums, totes, or vacuum degassing tanks for material delivery.
  • Pumps: Precise piston pumps designed for both high and low viscosity materials, featuring solvent cups on pumps to enhance seal life and minimize downtime.

Configurations:

  • Vertical Machine: Best for moisture-sensitive materials like urethane, methyl acrylates, and some high-performance epoxies. Includes wet cups and desiccant filters to protect against moisture.
  • Horizontal Machine: Suited for epoxies and silicones that are not moisture sensitive.

Available Options:

  • Snuff Back Gun: Enables instant material flow stoppage for seamless transitions.
  • Electronic Shot Size Control: Features encoder-based control with memory, Auto Repeat, and Purge Timer functions.
  • Heaters: Ensure optimal viscosity by heating reservoirs, pumps, and hoses.
  • Agitators: Available in both pneumatic and electric variants to maintain material consistency.
  • Support Equipment: Includes carts, drum racks, tote stands, vacuum degassing tanks, and supply pumps.
  • Level Sensors and Controls: Monitor and manage material supply efficiently.

Versatile and Robust: The Pro Meter’s comprehensive design and broad range of capabilities make it an essential tool for industries requiring precise, reliable, and efficient dispensing solutions. Whether dealing with intricate electronic components or large-scale industrial projects, the Pro Meter delivers with accuracy and adaptability.

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]]> Pump-kin https://www.michaelengineering.com/product/pump-kin/ Wed, 17 Jan 2024 16:42:22 +0000 http://localhost:8080/?post_type=product&p=1080 Air-powered, single acting, offers cleaner, faster, more precise mixing than manual methods. Lab/small job sized machine. One pound per minute output. Adjustable ratios.

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The Pump-kin is a small light duty machine. It is at its best when running short run production/lab batch parts larger than 5cc but not so large that the manual controls make the operation tedious.

The low cost and small foot print of the Pump-kin make it the best fit for many light industrial applications.

The Pump-kin is the smallest of our air powered machines. Intended for lab or short run production work It will pump most self-leveling resins. The output is 14cc per stroke, approximately one pound per minute. One full or partial stroke with each press of the foot pedal. Ratios from 7/100 to 1/1 are available. The output speed is adjustable with the supplied air pressure regulator.

As with all of our machines with single acting pumps the Pump-kin is available in two configurations:

The vertical machine for moisture sensitive urethane and methacrylate materials. The vertical configuration includes wet cups around the piston rods to keep material from sticking to the piston rods and damaging the seals, and desiccant filters to remove any moisture from the air that is vented into the reservoirs.

The Horizontal machine for epoxy and silicone, materials that are not moisture sensitive.

In addition to the base models there are several options available:

6’ hoses, mechanical stroke length limit, vacuum degassing tanks, reservoir and pump heaters.

 

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]]> Super E https://www.michaelengineering.com/product/super-e-benchtop-meter-mix-system/ Tue, 12 Dec 2023 19:40:45 +0000 https://www.michaelengineering.com/?post_type=product&p=408 Our bestselling production capable meter mix machine. Air-powered, single acting, two-part mixing system with multiple options. Up to 3 lbs/min output. Adjustable ratios.

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]]> When to choose the Super E

The Super E is the best choice for most potting, filter, and casting applications. The exceptions are when the parts are large and the required flow rate exceeds 3lb/minute (low viscosity). The Super E is a straightforward, simple winner in the overly complex world of industrial meter mix equipment.

Specifications

  • Type: Compact, pneumatically operated bench top meter mix dispense system.
  • Dispensing Capability: Up to 3 lbs. of mixed resin per minute (low viscosity).
  • Pumps: Durable, accurate piston pumps with abrasion resistance, hardened parts, and wear take-up seals.
  • Material Compatibility: Suitable for all self-leveling materials.
  • Standard Features: Includes nine-foot hoses, a mixer gun with disposable static mixers, spare parts, an extra instruction manual, and accessible technical support.
  • Ratio Ranges: Comes preset within one of four ratio ranges, fully adjustable within that range, covering ratios from 6:100 to 1:1.
  • Versatile Ratio Adjustment System: Enables simple and accurate ratio adjustments for diverse application requirements.

Configurations

  • Vertical machine: for moisture sensitive urethane and methacrylate materials. The vertical configuration includes wet cups around the piston rods to keep material from sticking to the piston rods and damaging the seals, and desiccant filters to remove any moisture from the air that is vented into the reservoirs.
  • Horizontal machine: for epoxy and silicone materials that are not moisture sensitive.

Available Options

  • Snuff Back Gun: Instantly stops the flow of resin for a quick, clean transitions to the next part.
  • Electronic Shot Size Control: Encoder-based control with memory locations, Auto Repeat, and Purge Timer functions.
  • Heaters: Available for reservoirs, pumps, and hoses to maintain optimal material viscosity.
  • Agitators: Both pneumatic and electric options to maintain material consistency.
  • Support Equipment: Includes carts, drum racks, tote stands, vacuum degassing tanks, and supply pumps.
  • Level Sensors and Controls: For monitoring and managing the material supply.

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]]> Max Flow https://www.michaelengineering.com/product/meter-mix-max-flow/ Tue, 12 Dec 2023 19:12:34 +0000 https://www.michaelengineering.com/?post_type=product&p=405 High volume metering for the production of urethane, epoxy or silicone parts and molds. Double acting pumps. Capable of dispensing two-part resins up to 60lbs/min with easily adjustable ratio options. Air or hydraulic power is available.

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]]> When to Choose the Max Flow

The Max Flow is the ideal choice for high-demand industrial environments. Its robust high output design enables it to operate efficiently across multiple shifts, handling high volume metering tasks with ease. It’s well suited for applications involving large part Resin Infusion, Urethane Casting, and Adhesives, anywhere high volume metering is needed. Additionally, the Max Flow is a perfect match for dispensing a variety of materials like urethane, epoxy, silicone, acrylic, PVA, and urea-formaldehyde.

Specifications

  • Power Options: Offers both pneumatic and hydraulic power.
  • Accuracy: Guaranteed accurate metering, crucial for filling large molds or parts.
  • Compatibility: Works with a wide range of materials (urethane, epoxy, silicone, acrylic, PVA, urea-formaldehyde).
  • Adjustability: Features an easy slide ratio adjustment, with available ratios from 1:100 to 1:1. Comes preset to your specified ratio.
  • Performance: Equipped with high output dual-action pumps for constant flow. The flow rate can reach up to 6 gallons per minute, varying with material viscosity.
  • Customization: Custom upgrades and integration options are available on request.

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